Real-World Success: How BERGEK Helped an Aerospace Client Scale from Prototype to Mass Production
For international aerospace companies, reliable partners who can turn complex prototypes into mass-produced, flight-ready parts are rare. BERGEK, as an ISO 9001 certified 5-axis CNC machining manufacturer, was recently chosen by a global aerospace client facing a critical project deadline.
The Challenge: Complex Design, Tight Timeline, No Room for Error
The client needed small-batch aluminum parts with multi-axis features and aerospace-level tolerances.
Key pain points:
- The design was challenging, requiring not just CNC precision but real DFM optimization.
- Previous suppliers either quoted very slowly or adjusted prices after the project started.
- Tight deadline: only 5 weeks from prototype validation to full batch delivery, with zero tolerance for shipping delays.
Why the Client Chose BERGEK
1. Transparent, Engineer-Reviewed Quotation:
Within hours, BERGEK’s sales engineer (not a chatbot!) reviewed the drawings, proactively raised DFM questions, and provided a complete, “no-surprise” quote.
2. Realistic Costing & DFM:
Our cost logic included material, performance requirements, and optimal process flow. The quote already included a detailed manufacturability assessment, avoiding the “cheap at first, expensive later” trap.
The Process: From RFQ to Batch Delivery
- Rapid Prototyping: Sample parts delivered in under 7 days, all with full quality reports. Minor design tweaks were suggested and confirmed with the client’s engineers—saving the client further downstream risks.
- Documented Consistency: All approved samples and process documents were version-controlled by our engineering team, so batch production 100% matched the prototype.
- Flexible Production Scaling: As the order scaled up, BERGEK quickly switched from CNC-only to a hybrid process (using stamping for simple features, CNC for critical areas), saving both time and cost without compromising precision.
- Real-Time Communication: The same sales engineer managed all updates, logistics, and risk notices—no more “lost in translation” between sales and technical staff.
Delivery & After-Sales: Confidence Delivered
The project was delivered ahead of the 5-week deadline. All batches passed incoming inspection on the first try—zero rework.
When the client later needed minor process adjustments for a new version, BERGEK’s after-sales team provided process support, rapid re-qualification, and continuous improvement, strengthening a long-term partnership.
What the Client Said
“BERGEK is the first supplier whose quote matched their final invoice. Their engineer actually spotted issues in our design that saved us weeks in testing. The batch was delivered on time, and every piece fit right out of the box. We now use BERGEK for all critical CNC work.”
– Aerospace Program Manager, Global Tier-1
Are you looking for a manufacturing partner who delivers on their promises?
Contact BERGEK today for an engineer-reviewed quote, DFM optimization, and global-class delivery you can rely on—no matter how critical your project.
SEO Keywords:
- ISO 9001 certified 5-axis CNC machining manufacturer
- Prototype to production CNC machining
- Certified 5-axis CNC machining company
- CNC machining manufacturer
- Aerospace CNC quality
- Rapid prototyping CNC
- Document-controlled production
- ISO 9001 CNC machining services
Real-World Success: How BERGEK Helped an Aerospace Client Scale from Prototype to Mass Production
For international aerospace companies, reliable partners who can turn complex prototypes into mass-produced, flight-ready parts are rare. BERGEK, as an ISO 9001 certified 5-axis CNC machining manufacturer, was recently chosen by a global aerospace client facing a critical project deadline.
The Challenge: Complex Design, Tight Timeline, No Room for Error
The client needed small-batch aluminum parts with multi-axis features and aerospace-level tolerances.
Key pain points:
- The design was challenging, requiring not just CNC precision but real DFM optimization.
- Previous suppliers either quoted very slowly or adjusted prices after the project started.
- Tight deadline: only 5 weeks from prototype validation to full batch delivery, with zero tolerance for shipping delays.
Why the Client Chose BERGEK
1. Transparent, Engineer-Reviewed Quotation:
Within hours, BERGEK’s sales engineer (not a chatbot!) reviewed the drawings, proactively raised DFM questions, and provided a complete, “no-surprise” quote.
2. Realistic Costing & DFM:
Our cost logic included material, performance requirements, and optimal process flow. The quote already included a detailed manufacturability assessment, avoiding the “cheap at first, expensive later” trap.
The Process: From RFQ to Batch Delivery
- Rapid Prototyping: Sample parts delivered in under 7 days, all with full quality reports. Minor design tweaks were suggested and confirmed with the client’s engineers—saving the client further downstream risks.
- Documented Consistency: All approved samples and process documents were version-controlled by our engineering team, so batch production 100% matched the prototype.
- Flexible Production Scaling: As the order scaled up, BERGEK quickly switched from CNC-only to a hybrid process (using stamping for simple features, CNC for critical areas), saving both time and cost without compromising precision.
- Real-Time Communication: The same sales engineer managed all updates, logistics, and risk notices—no more “lost in translation” between sales and technical staff.
Delivery & After-Sales: Confidence Delivered
The project was delivered ahead of the 5-week deadline. All batches passed incoming inspection on the first try—zero rework.
When the client later needed minor process adjustments for a new version, BERGEK’s after-sales team provided process support, rapid re-qualification, and continuous improvement, strengthening a long-term partnership.
What the Client Said
“BERGEK is the first supplier whose quote matched their final invoice. Their engineer actually spotted issues in our design that saved us weeks in testing. The batch was delivered on time, and every piece fit right out of the box. We now use BERGEK for all critical CNC work.”
– Aerospace Program Manager, Global Tier-1
Are you looking for a manufacturing partner who delivers on their promises?
Contact BERGEK today for an engineer-reviewed quote, DFM optimization, and global-class delivery you can rely on—no matter how critical your project.
SEO Keywords:
- ISO 9001 certified 5-axis CNC machining manufacturer
- Prototype to production CNC machining
- Certified 5-axis CNC machining company
- CNC machining manufacturer
- Aerospace CNC quality
- Rapid prototyping CNC
- Document-controlled production
- ISO 9001 CNC machining services
